Commissioning
EGYPTROL has long experience in commissioning different types of power plants i.e. thermal power plants; simple cycle power plants and combined cycle power plants. Our commissioning activities include commissioning of the following power plant main systems and equipments:
Gas and Steam turbine electromechanical systems commissioning.
Boiler or HRSG electromechanical systems commissioning.
Balance of Plant Preparation of commissioning procedures.
Water treatment systems commissioning.
Electrical and mechanical Equipments inspection.
Electrical and mechanical equipment pre-commissioning and commissioning.
Interfacing, signaling, grounding, wiring continuity and loop check.
Protection relays testing and validation.
Field instrument calibration and loop check.
DCS, SCADA and PLC systems logic and functional testing and validation.
Hydro and pneumatic tests.
Piping flushing and blowout (air and steam).
Alignment of rotating machines (pumps, fans ...etc).
Substation Commissioning:
EGYPTROL has long experience in commissioning of all components of up to 500KV (GIS) & outdoor (AIS) Substation; our commissioning activities include commissioning of the following substation main systems and equipments:
Circuit breaker testing (function, timing, contact resistance, contact travel distance).
Power transformer up to 500MVA and 500kV testing (insulation resistance, ratio, vector group, DC winding resistance, tan delta, frequency resonance analysis, oil testing...etc.)
Shunt reactors, capacitor banks & auxiliary transformers.
Current and potential transformers testing.
All components of up to 500KV (GIS) & outdoor (AIS) sub-station.
Cables continuity, insulation resistance and HV test as applicable.
AC dist. board, DC dist. board, neutral ground NGR. Resist. & ring main units RMU.
Relay & control panels, fault and sequence of event recorder.
Systems interfacing, stability, scheme, function and overall interlocking.
Relay & control panels factory testing, site training and factory training.
Grounding system testing.
Cables high voltage test up to 33KV.
Fire fighting and HVAC system.
DCS, PLC and SCADA systems.
Operation and Maintenance (O&M)
EGYPTROL provided operations & maintenance (O&M) services to EPC Contractors during power plant projects execution, up to turning over the plant to owner’s O&M team. We offer a wide range of O&M services, including complete turnkey operation model or through Manpower Outsourcing. During executing our commissioning services to EPC Contractors, we start up and commission system by system, then operate and maintain each operating system to support the startup of other systems depending on it. At the end we become responsible for the O&M of the complete power plant, or the part of the plant that is under our client’s responsibility (such as Boiler, HRSG, GT, ST, BoP, etc). This responsibility on the O&M extends through the plant “Test-In-Completion” phase, “Performance Test”, “Reliability Run” EPC contractual obligations. Finally the plant is turned over to the owner’s O&M team or O&M Contractor.
Oil & Gas, Renewable Energy and Industrial Applications:
Our professional team can deliver same services to similar applications in oil and gas,
renewable energy projects particularly solar and wind farms, and industrial projects, as they are oriented to work under high safety standards.
